This paper explores a physical human-robot collaboration (pHRC) task involving the joint insertion of a board into a frame by a sightless robot and a human operator. While admittance control is commonly used in pHRC tasks, it can be challenging to measure the force/torque applied by the human for accurate human intent estimation, limiting the robot's ability to assist in the collaborative task. Other methods that attempt to solve pHRC tasks using reinforcement learning (RL) are also unsuitable for the board-insertion task due to its safety constraints and sparse rewards. Therefore, we propose a novel RL approach that utilizes a human-designed admittance controller to facilitate more active robot behavior and reduce human effort. Through simulation and real-world experiments, we demonstrate that our approach outperforms admittance control in terms of success rate and task completion time. Additionally, we observed a significant reduction in measured force/torque when using our proposed approach compared to admittance control. The video of the experiments is available at https://youtu.be/va07Gw6YIog.

Recent works on object removal and insertion have enhanced their performance by handling object effects such as shadows and reflections, using diffusion models trained on counterfactual datasets. However, the performance impact of applying classifier-free guidance to handle object effects across removal and insertion tasks within a unified model remains largely unexplored. T o address this gap and improve efficiency in composite editing, we propose CrimEdit, which jointly trains the task embeddings for removal and insertion within a single model and leverages them in a classifier-free guidance scheme--enhancing the removal of both objects and their effects, and enabling controllable synthesis of object effects during insertion. CrimEdit also extends these two task prompts to be applied to spatially distinct regions, enabling object movement (repositioning) within a single denoising step. By employing both guidance techniques, extensive experiments show that CrimEdit achieves superior object removal, controllable effect insertion, and efficient object movement--without requiring additional training or separate removal and insertion stages.

Robotic manipulation tasks such as inserting a key into a lock or plugging a USB device into a port can fail when visual perception is insufficient to detect misalignment. In these situations, touch sensing is crucial for the robot to monitor the task's states and make precise, timely adjustments. Current touch sensing solutions are either insensitive to detect subtle changes or demand excessive sensor data. Here, we introduce TranTac, a data-efficient and low-cost tactile sensing and control framework that integrates a single contact-sensitive 6-axis inertial measurement unit within the elastomeric tips of a robotic gripper for completing fine insertion tasks. Our customized sensing system can detect dynamic translational and torsional deformations at the micrometer scale, enabling the tracking of visually imperceptible pose changes of the grasped object. By leveraging transformer-based encoders and diffusion policy, TranTac can imitate human insertion behaviors using transient tactile cues detected at the gripper's tip during insertion processes. These cues enable the robot to dynamically control and correct the 6-DoF pose of the grasped object. When combined with vision, TranTac achieves an average success rate of 79% on object grasping and insertion tasks, outperforming both vision-only policy and the one augmented with end-effector 6D force/torque sensing. Contact localization performance is also validated through tactile-only misaligned insertion tasks, achieving an average success rate of 88%. We assess the generalizability by training TranTac on a single prism-slot pair and testing it on unseen data, including a USB plug and a metal key, and find that the insertion tasks can still be completed with an average success rate of nearly 70%. The proposed framework may inspire new robotic tactile sensing systems for delicate manipulation tasks.

The industrial insertion of flexible flat cables (FFCs) into receptacles presents a significant challenge owing to the need for submillimeter precision when handling the deformable cables. In manufacturing processes, FFC insertion with robotic manipulators often requires laborious human-guided trajectory generation. While Reinforcement Learning (RL) offers a solution to automate this task without modeling complex properties of FFCs, the nondeterminism caused by the deformability of FFCs requires significant efforts and time on training. Moreover, training directly in a real environment is dangerous as industrial robots move fast and possess no safety measure. We propose an RL algorithm for FFC insertion that leverages a foundation model-based real-to-sim approach to reduce the training time and eliminate the risk of physical damages to robots and surroundings. Training is done entirely in simulation, allowing for random exploration without the risk of physical damages. Sim-to-real transfer is achieved through semantic segmentation masks which leave only those visual features relevant to the insertion tasks such as the geometric and spatial information of the cables and receptacles. To enhance generality, we use a foundation model, Segment Anything Model 2 (SAM2). To eleminate human intervention, we employ a Vision-Language Model (VLM) to automate the initial prompting of SAM2 to find segmentation masks. In the experiments, our method exhibits zero-shot capabilities, which enable direct deployments to real environments without fine-tuning.

The automation of robotic tasks requires high precision and adaptability, particularly in force-based operations such as insertions. Traditional learning-based approaches either rely on static datasets, which limit their ability to generalize, or require frequent manual intervention to maintain good performances. As a result, ensuring long-term reliability without human supervision remains a significant challenge. To address this, we propose an adaptive self-supervised learning framework for insertion classification that continuously improves its precision over time. The framework operates in real-time, incrementally refining its classification decisions by integrating newly acquired force data. Unlike conventional methods, it does not rely on pre-collected datasets but instead evolves dynamically with each task execution. Through real-world experiments, we demonstrate how the system progressively reduces execution time while maintaining near-perfect precision as more samples are processed. This adaptability ensures long-term reliability in force-based robotic tasks while minimizing the need for manual intervention.

This paper addresses the challenges of Rhythmic Insertion Tasks (RIT), where a robot must repeatedly perform high-precision insertions, such as screwing a nut into a bolt with a wrench. The inherent difficulty of RIT lies in achieving millimeter-level accuracy and maintaining consistent performance over multiple repetitions, particularly when factors like nut rotation and friction introduce additional complexity. We propose a sim-to-real framework that integrates a reinforcement learning-based insertion policy with a failure forecasting module. By representing the wrench's pose in the nut's coordinate frame rather than the robot's frame, our approach significantly enhances sim-to-real transferability. The insertion policy, trained in simulation, leverages real-time 6D pose tracking to execute precise alignment, insertion, and rotation maneuvers. Simultaneously, a neural network predicts potential execution failures, triggering a simple recovery mechanism that lifts the wrench and retries the insertion. Extensive experiments in both simulated and real-world environments demonstrate that our method not only achieves a high one-time success rate but also robustly maintains performance over long-horizon repetitive tasks.

Insertion task is highly challenging that requires robots to operate with exceptional precision in cluttered environments. Existing methods often have poor generalization capabilities. They typically function in restricted and structured environments, and frequently fail when the plug and socket are far apart, when the scene is densely cluttered, or when handling novel objects. They also rely on strong assumptions such as access to CAD models or a digital twin in simulation. To address this, we propose EasyInsert, a framework which leverages the human intuition that relative pose (delta pose) between plug and socket is sufficient for successful insertion, and employs efficient and automated real-world data collection with minimal human labor to train a generalizable model for relative pose prediction. During execution, EasyInsert follows a coarse-to-fine execution procedure based on predicted delta pose, and successfully performs various insertion tasks. EasyInsert demonstrates strong zero-shot generalization capability for unseen objects in cluttered environments, handling cases with significant initial pose deviations while maintaining high sample efficiency and requiring little human effort. In real-world experiments, with just 5 hours of training data, EasyInsert achieves over 90% success in zero-shot insertion for 13 out of 15 unseen novel objects, including challenging objects like Type-C cables, HDMI cables, and Ethernet cables. Furthermore, with only one human demonstration and 4 minutes of automatically collected data for fine-tuning, it reaches over 90% success rate for all 15 objects.

Recent studies have proved that imitation learning shows strong potential in the field of robotic manipulation. However, existing methods still struggle with precision manipulation task and rely on inefficient image/point cloud observations. In this paper, we explore to introduce SE(3) object pose into imitation learning and propose the pose-guided efficient imitation learning methods for robotic precise insertion task. First, we propose a precise insertion diffusion policy which utilizes the relative SE(3) pose as the observation-action pair. The policy models the source object SE(3) pose trajectory relative to the target object. Second, we explore to introduce the RGBD data to the pose-guided diffusion policy. Specifically, we design a goal-conditioned RGBD encoder to capture the discrepancy between the current state and the goal state. In addition, a pose-guided residual gated fusion method is proposed, which takes pose features as the backbone, and the RGBD features selectively compensate for pose feature deficiencies through an adaptive gating mechanism. Our methods are evaluated on 6 robotic precise insertion tasks, demonstrating competitive performance with only 7-10 demonstrations. Experiments demonstrate that the proposed methods can successfully complete precision insertion tasks with a clearance of about 0.01 mm. Experimental results highlight its superior efficiency and generalization capability compared to existing baselines. Code will be available at https://github.com/sunhan1997/PoseInsert.

While vision-language models have advanced significantly, their application in language-conditioned robotic manipulation is still underexplored, especially for contact-rich tasks that extend beyond visually dominant pick-and-place scenarios. To bridge this gap, we introduce Vision-Tactile-Language-Action model, a novel framework that enables robust policy generation in contact-intensive scenarios by effectively integrating visual and tactile inputs through cross-modal language grounding. A low-cost, multi-modal dataset has been constructed in a simulation environment, containing vision-tactile-action-instruction pairs specifically designed for the fingertip insertion task. Furthermore, we introduce Direct Preference Optimization (DPO) to offer regression-like supervision for the VTLA model, effectively bridging the gap between classification-based next token prediction loss and continuous robotic tasks. Experimental results show that the VTLA model outperforms traditional imitation learning methods (e.g., diffusion policies) and existing multi-modal baselines (TLA/VLA), achieving over 90% success rates on unseen peg shapes. Finally, we conduct real-world peg-in-hole experiments to demonstrate the exceptional Sim2Real performance of the proposed VTLA model. For supplementary videos and results, please visit our project website: https://sites.google.com/view/vtla

Tactile sensing is an important sensing modality for robot manipulation. Among different types of tactile sensors, magnet-based sensors, like u-skin, balance well between high durability and tactile density. However, the large sim-to-real gap of tactile sensors prevents robots from acquiring useful tactile-based manipulation skills from simulation data, a recipe that has been successful for achieving complex and sophisticated control policies. Prior work has implemented binarization techniques to bridge the sim-to-real gap for dexterous in-hand manipulation. However, binarization inherently loses much information that is useful in many other tasks, e.g., insertion. In our work, we propose GCS, a novel sim-to-real technique to learn contact-rich skills with dense, distributed, 3-axis tactile readings. We evaluate our approach on blind insertion tasks and show zero-shot sim-to-real transfer of RL policies with raw tactile reading as input.